Description
Product Overview
Professional CNC belt removal and clutch changing tool for Polaris General and RZR XP 1000/900/800 models. Precision-machined from forged steel, this tool spreads the secondary clutch sheaves safely for quick CVT belt changes — in the garage or on the trail. Compact trail-ready design with durable black oxide finish for years of reliable use.
Key Features
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CNC-Machined Precision — Computer-controlled machining ensures exact tolerances for perfect sheave engagement without damage.
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Forged Steel Construction — Unlike plastic or cast alternatives, heavy-duty forged steel handles repeated use without bending or breaking.
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One-Person Operation — Thread in, turn bolt, spread sheaves — belt changes in under 10 minutes, no helper needed.
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Multi-Model Compatibility — Works with General (2016–2023), RZR XP 1000 (2014–2023), 900 (2015–2023), 800 (2008–2014), Turbo.
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Trail-Ready Compact — Small enough for your trail tool kit — beats getting towed home from the trail.
Compatibility
| Make |
Model |
Year Range |
Notes |
| Polaris |
General (All Trims) |
2016–2023 |
1000 / XP 1000 |
| Polaris |
RZR XP 1000 |
2014–2023 |
999cc ProStar |
| Polaris |
RZR XP Turbo / Turbo S |
2016–2023 |
925cc Turbo |
| Polaris |
RZR 900 / S 900 |
2015–2023 |
875cc ProStar |
| Polaris |
RZR 800 / S 800 |
2008–2014 |
760cc |
Specifications
| Specification |
Value |
| Material |
Forged Steel — Heat Treated |
| Manufacturing |
CNC Precision-Machined |
| Finish |
Black Oxide (Corrosion-Resistant) |
| Application |
Secondary Clutch Sheave Spreader |
Why Choose iFJF
Prying a CVT belt off with screwdrivers damages clutch sheaves — a new clutch assembly costs $500+. Our CNC tool spreads sheaves evenly and safely, making belt changes a 10-minute job instead of a 45-minute struggle.
Frequently Asked Questions
Q: How do I use this tool?
A: Remove CVT cover, thread tool into secondary clutch port, turn center bolt clockwise to spread sheaves. Swap belt and back bolt out. Under 10 minutes.
Q: Which RZR models fit?
A: RZR 800, 900, XP 1000, and Turbo 2008–2023, plus General 2016–2023. Non-Polaris UTVs may not fit.
Q: Can I use it on the trail?
A: Yes. Compact size fits in trail kits. With a spare belt, trailside change takes ~15–20 minutes.
Q: Will it damage my clutch?
A: No. The tool spreads sheaves evenly. Only spread enough for belt clearance — don't over-tighten.
Q: How often replace CVT belt?
A: Inspect every 50 hours, replace every 200 hours or sooner with heavy mud/sand/towing use.
Q: What other tools needed?
A: Socket set for CVT cover bolts (8mm/10mm). Torque wrench recommended for cover bolt reinstallation.
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