Search results for "exhaust gasket"

⚠️ FOR OFF-ROAD USE ONLY. This product is intended for off-road, racing, and competition vehicles not registered for highway use. Check your local, state, and federal regulations before purchase and installation. Not legal for sale or use on emission-controlled vehicles operated on public roads. Premium EGR Delete Solution for Ford F-Series Trucks & Mustang The iFJF ER-0156 is our best-selling EGR simulator and block off plate kit for 1986-1995 Ford F-150, F-250, F-350 trucks and Mustang. Built with a heavy-duty CNC-machined billet aluminum block off plate and our proprietary digital EGR simulator module, this kit permanently resolves the chronic EGR system failures that plague these Ford platforms. Whether your EGR valve is stuck open causing a rough idle, the passages are carbon-clogged triggering codes, or you're building a performance engine that doesn't need EGR, the ER-0156 delivers a clean, trouble-free solution. Why Ford EGR Systems Fail Ford's EGR system on the 1986-1995 F-Series and Mustang uses exhaust gas recirculation to reduce combustion chamber temperatures and NOx emissions. The system relies on a vacuum-operated EGR valve, a position sensor (EVP), and an EGR vacuum regulator (EVR) solenoid controlled by the ECU. Common failure points include: carbon-clogged EGR passages in the intake manifold causing insufficient flow (P0401), failed EGR valve position sensors sending incorrect feedback (P0400/P0405), stuck-open EGR valves causing rough idle and stalling (P0404), and ruptured EGR valve diaphragms. The iFJF ER-0156 eliminates all of these failure points with one complete kit. Vehicle Compatibility Make Model Years Engine Options Ford F-150 1986-1995 4.9L I6 / 5.0L 302 V8 / 5.8L 351W V8 Ford F-250 1986-1995 4.9L I6 / 5.0L 302 V8 / 5.8L 351W V8 Ford F-350 1986-1995 4.9L I6 / 5.8L 351W V8 Ford Mustang 1986-1995 5.0L 302 V8 Technical Specifications Specification Detail Block Off Plate Material 6061-T6 Billet Aluminum Plate Thickness 6mm (0.236") Plate Finish Clear Anodized Simulator Type Microcontroller-Based Digital Signal Emulator Connector Compatibility Ford EGR Valve Position (EVP) Sensor - 3-Pin Gasket Material High Temperature Composite (800°F rated) Hardware 304 Stainless Steel Bolts & Washers SKU ER-0156 Key Benefits Eliminates EGR-related diagnostic trouble codes (P0400-P0408) Resolves rough idle, stalling, and hesitation caused by failed EGR valves Prevents carbon buildup from entering the intake manifold Plug-and-play installation - no wire cutting or splicing required Digital simulator maintains correct ECU feedback for proper fuel mapping CNC-machined plate provides a perfect seal against the intake manifold Includes all necessary hardware for a complete installation Frequently Asked Questions Q: What Ford vehicles does this EGR kit fit?A: This kit fits 1986-1995 Ford F-150, F-250, F-350 trucks and Mustang with 4.9L inline-6, 5.0L/302 V8, and 5.8L/351W V8 engines. It covers Ford's most popular truck and performance platforms of the era. Q: Does this kit include everything I need?A: Yes, the ER-0156 is a complete kit containing the CNC-machined block off plate, digital EGR simulator module, high-temperature gasket, stainless steel mounting hardware, and step-by-step installation instructions. No additional parts required. Q: Will the check engine light stay off?A: The EGR simulator module is programmed to send the correct reference voltages back to the Ford EEC-IV or EEC-V ECU, preventing check engine light illumination and EGR-related diagnostic codes. It emulates the feedback of a properly functioning EGR system. Q: How does the simulator connect to the vehicle?A: The simulator plugs directly into the factory EGR valve position (EVP) sensor connector. It requires no wire cutting, splicing, or modification of the factory harness. Simply unplug the EGR valve and plug in the simulator. Q: What tools are needed for installation?A: Basic hand tools are sufficient: socket set (8mm, 10mm, 13mm), ratchet with extension, flathead and Phillips screwdrivers, and penetrating oil for any corroded EGR valve bolts. The complete installation typically takes 30-60 minutes. Q: Will this affect my vehicle's performance or fuel economy?A: When properly installed, the simulator maintains correct ECU parameters for fuel delivery and ignition timing. You should notice no negative impact on fuel economy, and many customers report smoother idle and improved throttle response after eliminating a faulty EGR system. Related Products iFJF Ford 1986-1995 2.8L-5.0L EGR Simulator Block Off Plate Kit iFJF Ford F150-F250 V8 EGR Delete with Exhaust Header Kit iFJF Ford F150-F350 Fuel Tank Selector Valve F1UZ9B263B Blog Resources Complete EGR System Troubleshooting & Installation Guide Latest iFJF Product Updates & Performance Tips FOR OFF-ROAD USE ONLY. Not legal for use on emission-controlled motor vehicles operated on public highways.

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Product Overview The iFJF EGR Delete Block Off Plate Kit is engineered for 1983-1997 Ford F-Series trucks and Broncos with the 5.0L (302) or 5.8L (351W) V8 engines. CNC-machined from 6061-T6 billet aluminum, these plates permanently seal the EGR ports on both the intake and exhaust manifolds. ⚠️ For off-road and competition use only — not street legal in emissions-controlled areas. Key Features CNC-Machined Billet Aluminum — Precision-cut 6061-T6 aluminum plates with a smooth sealing surface. Won't warp or crack like stamped steel alternatives. Complete Kit — Includes intake manifold block-off plate, exhaust manifold block-off plate, high-temperature graphite gaskets, and Grade 8 hardware. Eliminates Carbon Buildup — Removing the EGR system stops exhaust soot from entering your intake manifold, keeping intake ports and valves clean. Improved Throttle Response — Cleaner intake air charge = crisper throttle and more consistent idle quality. Corrosion-Resistant — Natural aluminum finish with protective clear anodizing. Won't rust like steel plates. Compatibility Vehicle Engine Years Ford F150 5.0L 302 / 5.8L 351W 1983-1997 Ford F250 5.0L 302 / 5.8L 351W 1983-1997 Ford F350 5.0L 302 / 5.8L 351W 1983-1997 Ford Bronco 5.0L 302 / 5.8L 351W 1983-1996 Specifications Spec Value Brand iFJF Material 6061-T6 Billet Aluminum Finish Clear Anodized Gasket Material High-Temperature Graphite Hardware Grade 8 Steel Bolts Use Off-Road / Competition Only Why Choose iFJF Generic EGR block-off kits often use thin stamped steel that warps and leaks. Our CNC-machined billet aluminum plates maintain a true flat surface for a leak-free seal. Every kit includes high-temperature graphite gaskets — not cheap paper gaskets that burn through after a few heat cycles. Designed by enthusiasts, for enthusiasts. Installation Instructions Disconnect the battery and allow the engine to cool completely. Locate the EGR valve — mounted on or near the intake manifold on the passenger side of the engine. Remove the EGR valve — disconnect vacuum line, unbolt from the intake manifold. Remove the EGR tube running to the exhaust manifold. Clean the mounting surfaces — use a gasket scraper and brake cleaner to remove old gasket material and carbon deposits. Install block-off plates — place the graphite gasket between the plate and manifold surface. Hand-tighten bolts, then torque to 15-18 ft-lbs in a cross pattern. Cap vacuum lines — plug any open vacuum ports left by the EGR system removal. Frequently Asked Questions Q: What is an EGR delete and why would I do it?A: EGR (Exhaust Gas Recirculation) routes exhaust back into the intake to reduce emissions. Over time, carbon buildup clogs the EGR valve and intake passages, causing rough idle, poor performance, and reduced fuel economy. Deleting it cleans up the intake path for improved throttle response — for off-road and competition use only. Q: Does this kit include everything I need?A: Yes. The kit includes aluminum block-off plates for both the intake manifold port and exhaust manifold port, plus high-temperature gaskets and Grade 8 hardware. Everything needed for a complete installation. Q: Will this trigger a check engine light?A: On OBD-I vehicles (pre-1996), typically no. On 1996-1997 OBD-II vehicles, removing the EGR system may trigger a P0401 code. This kit is intended for off-road use where emissions compliance is not required. Q: Does this fit the 5.0L and 5.8L?A: Yes. The plate pattern fits both the 5.0L (302) and 5.8L (351W) Windsor V8 engines found in 1983-1997 Ford trucks and Broncos. Always verify your EGR valve mounting pattern before ordering. Q: Is this for diesel or gas engines?A: This kit is for the GASOLINE 5.0L/5.8L V8 engines. Not for diesel applications. For 6.4L Powerstroke diesel EGR delete, see our separate diesel kit. Related Products EGR Valve Delete Kit for 6.4 Powerstroke Diesel EGR Delete Block Off for Ford Mustang 2.8L 4.9L 5.0L EGR Block Off Plate Kit for Toyota 20R 22RE

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Product Overview The iFJF 4-InchCat & DPF Delete Pipe for 2011-2023 Ford 6.7L Powerstroke F-250, F-350, F-450 Super Duty eliminates the most restrictive component in your truck's exhaust system: the Diesel Particulate Filter (DPF), Catalytic Converter, and associated sensors. The factory DPF system creates excessive backpressure, requires regular regeneration cycles that waste fuel, and is a known failure point that can leave you stranded with a "limp mode" truck. Our delete pipe is fabricated from 409 stainless steel with 1.5mm wall thickness — substantially thicker than many competitors' pipes. OE-style hangers ensure a direct bolt-on fit with no cutting, welding, or fabrication required. The 4-inch mandrel-bent tubing maintains consistent internal diameter throughout for maximum exhaust gas velocity and reduced EGTs (Exhaust Gas Temperatures). Key Features 409 Stainless Steel Construction: Military-grade aluminized 409 stainless steel with 1.5mm wall thickness. Resists corrosion, handles extreme exhaust temperatures, and won't rust through like cheaper aluminized steel alternatives. 4-Inch Mandrel-Bent Tubing: Consistent 4.0" internal diameter throughout with no crimped bends or restrictions. Maximizes exhaust flow for lower EGTs and improved turbo response. OE-Style Hangers & Flanges: Factory-location hangers and CNC-cut flanges ensure a direct bolt-on fit. No prying, bending, or "make it work" adjustments needed. Complete Cat + DPF Delete: Replaces both the catalytic converter and diesel particulate filter in one seamless pipe section. Maximizes exhaust flow and eliminates regen cycles entirely. Complete Hardware Kit: All necessary clamps, gaskets, bolts, and nuts are included. Grade 10.9 hardware throughout. Compatibility Chart Year Make Model Engine Cab/Bed Config 2011-2023 Ford F-250 Super Duty 6.7L Powerstroke V8 Turbo Diesel All cab & bed lengths 2011-2023 Ford F-350 Super Duty 6.7L Powerstroke V8 Turbo Diesel All cab & bed lengths; SRW & DRW 2011-2023 Ford F-450 Super Duty 6.7L Powerstroke V8 Turbo Diesel Chassis Cab & Pickup Specifications Specification Detail Material 409 Stainless Steel (Aluminized) Wall Thickness 1.5mm (16-Gauge Equivalent) Tube Diameter 4.0 Inches (101.6mm) Bend Type Mandrel Bent — Consistent Internal Diameter Hanger Style OE-Style Welded Hangers, Factory Locations Flange Type CNC-Cut 3-Bolt Flanges with Gaskets Installation Direct Bolt-On — No Welding Required Estimated Install Time 2-3 Hours (Professional) Warranty 1-Year Limited Warranty Why Choose iFJF? Thicker Material = Longer Life: Our 1.5mm wall tubing outlasts the 1.0-1.2mm pipes commonly sold by budget competitors. You'll feel the quality difference the moment you pick it up. True Bolt-On Fitment: We test-fit every pipe design on actual trucks — not CAD models. When we say "direct bolt-on," we mean it. Complete Kit, No Surprises: Clamps, gaskets, bolts, and detailed instructions — everything in one box. No last-minute parts store runs. Better Flow, Lower EGTs: Removing the DPF typically drops cruising EGTs by 150-200°F — significantly reducing thermal stress on your turbo and engine. Frequently Asked Questions Q: Will this fit my 2011 Ford F-250 6.7L?A: Yes. This pipe is specifically designed for 2011-2023 Ford Super Duty trucks with the 6.7L Powerstroke diesel engine — F-250 through F-450 models. All cab and bed configurations are supported. Q: Does this require tuning after installation?A: Yes. Removing the DPF/CAT will trigger multiple check engine lights and potentially "limp mode" unless you tune the ECU to disable DPF-related monitoring. A custom tuner (EFI Live, EZ Lynk, etc.) with DPF-off tuning is required. This pipe includes the mechanical components only — tuning is sold separately. Q: What's the difference between the muffler and no-muffler version?A: The muffler version includes a straight-through performance muffler that reduces drone and provides a deeper, more refined exhaust tone — ideal for daily-driven trucks. The no-muffler version is pure straight pipe for maximum flow and the most aggressive sound. Q: Does this delete both the CAT and DPF?A: Yes. This pipe replaces both the catalytic converter and diesel particulate filter, covering the entire down-pipe-back section. Q: Will my truck pass emissions inspection after installing this?A: No. This product removes federally mandated emissions equipment and is intended for off-road and competition use only. It will not pass emissions testing in any state that performs visual or OBD-II emissions inspections. Please check your local regulations. Q: Can I install this myself?A: If you're comfortable with basic automotive work, yes. The pipe uses factory hanger locations and bolt-on flanges. You'll need a basic socket set, a saw or exhaust cutter (for removal of the old system only — no cutting needed for installation), and ideally a second person to help position the pipe. Most DIYers complete the job in 3-4 hours. Q: Will I see a fuel economy improvement?A: Many owners report 1-3 MPG improvement after DPF/CAT removal and tuning. This is primarily because the engine no longer wastes fuel on active regeneration cycles (where raw fuel is injected to burn off soot in the DPF) and reduced exhaust backpressure improves overall efficiency. Q: What about the exhaust smell after deleting the DPF?A: Without the DPF trapping soot, you may notice a diesel exhaust smell, particularly at idle and low speeds. The smell is similar to pre-2007 diesel trucks. The muffler version helps mitigate this somewhat, but a noticeable change is normal and expected. California Proposition 65 Warning: This product is intended for off-road/competition use only. Not CARB-compliant. Not for use on public roads in California or other states with emissions testing. Check local regulations before purchase.

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Product Overview Upgrade your vehicle with this premium fuel pressure regulator gasket kit, precision-engineered for exact fitment and long-lasting performance. Designed as a direct replacement for Ram (2001-2024), this aftermarket component meets or exceeds OEM specifications for durability, reliability, and ease of installation. Whether you're a professional mechanic or a weekend DIYer, this is the cost-effective alternative to dealership pricing. Key Features & Benefits Direct Bolt-On Fit: Precision-manufactured to factory tolerances — no modifications required for installation. Premium-Grade Materials: Constructed from high-strength materials with anti-corrosion treatment for maximum service life in all climates. OEM-Spec Engineering: Manufactured to match or exceed original equipment specifications — guaranteed compatibility and performance. Complete Replacement Kit: Includes all necessary hardware, seals, and gaskets for a complete installation. Quality Tested: Each unit passes multi-point inspection before shipment to ensure dependable, trouble-free operation. Vehicle Compatibility Attribute Specification Compatible Vehicles Ram Year Range 2001-2024 Engine Type 05L Replaces OEM Part # Pressure, Regulator, Install, Gasket, Duramax, Number iFJF SKU FJ-HZ-WJ16 Brand iFJF Technical Specifications Specification Detail Product Type Fuel Pressure Regulator Gasket Kit — Aftermarket Replacement Condition Brand New — Never Installed Construction Premium-grade materials — rust, corrosion & heat resistant Installation Type Direct bolt-on replacement — professional installation recommended Warranty 30-day satisfaction guarantee — hassle-free returns Why Choose iFJF Parts? OEM-Grade Quality: Every iFJF component is manufactured to meet or exceed factory specifications — no compromises on materials, tolerances, or durability. Multi-Point QC Inspection: Each unit undergoes rigorous quality testing before leaving our facility, ensuring reliable performance right out of the box. US-Based Inventory: Products ship from US warehouses — no 30-day overseas wait times. Most orders ship within 1-2 business days. Dedicated Support Team: Our automotive specialists are available to answer fitment questions and provide installation guidance. Risk-Free Purchase: 30-day hassle-free return policy — if it doesn't fit or you're not satisfied, we'll make it right. Installation Guidelines Verify Fitment: Check the compatibility table above and compare with your vehicle's year, make, model, and engine before ordering. Compare Parts: Before installation, compare the new part side-by-side with your old unit to confirm identical fitment. Surface Preparation: Clean all mounting surfaces thoroughly to ensure proper seating and seal integrity. Torque Specifications: Use the torque values specified in your vehicle's factory service manual — do not over-tighten. Professional Installation: While DIY-friendly, we recommend professional installation for safety and optimal results. Frequently Asked Questions Q: Will this fit my specific vehicle?A: Please verify using the compatibility table above. Match your vehicle's year, make, model, and engine. If you're still unsure, send us your VIN or vehicle details — we'll confirm compatibility within 24 hours. Q: Is this a genuine OEM part?A: This is a premium aftermarket replacement manufactured to OEM specifications. It delivers equivalent or better quality at a fraction of dealership pricing. Q: What tools do I need for installation?A: Most installations require only basic hand tools. We recommend checking your vehicle's service manual for any specialized tools needed for your specific application. Q: What's included in the package?A: The package includes the fuel pressure regulator gasket kit and all necessary components as shown in product images. Hardware, seals, and gaskets are included where applicable. Q: How fast is shipping?A: Orders ship from our US warehouses within 1-2 business days. Standard delivery is typically 3-7 business days. Express shipping options are available at checkout. Q: What if it doesn't fit?A: We offer a 30-day hassle-free return policy. If the part doesn't fit or you're unsatisfied for any reason, contact us for a prepaid return label and full refund. 🔗 Related Products & Resources Complete your setup and get the most from your purchase: 📦 Browse All Fuel System 🛒 Shop All iFJF Parts 📖 Read Installation & Maintenance Guides ❓ Ask a Fitment Question 🛒 Related Products 12642623 Fuel Filter Head Kit w/ 1R-0750 Refit for Duramax 6.6L 12639277 Water in Fuel Sensor Duramax 6.6L 11029 Diesel Install Kit w/ Brass Rollover Valve 11025 Diesel Fuel Tank Aux Mount Kit 📚 Installation & Maintenance Guides 2006-2007 LBZ Duramax Cold Air Intake Install Guide Chevy Express / GMC Savana Duramax Diesel Van Maintenance Guide How To Perform A Cooling System Flush On Your Diesel Engine

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Product Overview Upgrade your 2013-2018 Dodge Ram 6.7L Cummins with this professional-grade exhaust pipe. Designed for the Ram 2500/3500, this kit delivers improved engine performance, reduced maintenance issues, and enhanced reliability. Whether you're a professional diesel mechanic or a DIY enthusiast, our precision-engineered components provide a bolt-on solution for your Dodge Ram truck. ⚠️ Off-Road Use Only: This product is intended for off-road and competition use only. Please check your local, state, and federal regulations before purchasing and installing emissions-related components. Key Features Precision Fit: Engineered specifically for 2013-2018 Dodge Ram 6.7L Cummins Ram 2500/3500 — direct bolt-on installation with no modifications required. Heavy-Duty Construction: Built with industrial-grade materials to withstand extreme temperatures and pressures in high-performance diesel applications. Complete Kit: Includes all necessary hardware — gaskets, bolts, block-off plates, and installation components for a straightforward install. Performance Gains: Eliminates common failure points in the OEM EGR/exhaust system, improving exhaust flow, reducing EGTs (Exhaust Gas Temperatures), and enhancing throttle response. Corrosion Resistant: All components feature corrosion-resistant finishes to withstand road salt, moisture, and extreme weather conditions. Compatibility Year Make Model Engine 2013 Dodge/Ram 2500/3500 6.7L Cummins Diesel 2014 Dodge/Ram 2500/3500 6.7L Cummins Diesel 2015 Dodge/Ram 2500/3500 6.7L Cummins Diesel 2016 Dodge/Ram 2500/3500 6.7L Cummins Diesel 2017 Dodge/Ram 2500/3500 6.7L Cummins Diesel 2018 Dodge/Ram 2500/3500 6.7L Cummins Diesel Why Choose iFJF Direct? Quality Assurance: Every component undergoes rigorous quality control inspection before shipping. Expert Support: Our diesel specialists know 6.7L Cummins trucks inside out — installation help is just a message away. Frequently Asked Questions Q: Is this kit compatible with my 2013 Dodge Ram Ram 2500/3500?A: Yes! This kit is designed as a direct bolt-on for 2013-2018 Dodge Ram 6.7L Cummins Ram 2500/3500. No modifications are required for installation on stock vehicles. Q: What tools do I need for installation?A: Basic hand tools including socket set (8mm-19mm), torque wrench, flathead and Phillips screwdrivers, and penetrating oil for rusted fasteners. Most experienced DIY mechanics can complete the installation in 2-4 hours. Q: Will this delete kit trigger a check engine light (CEL)?A: This is a hardware-only kit. For complete functionality, appropriate ECU tuning is recommended to prevent DTCs (Diagnostic Trouble Codes). Professional tuning services are available from third-party providers. Q: Are gaskets and hardware included?A: Yes — all necessary gaskets, bolts, block-off plates, and mounting hardware are included in the kit. We recommend having replacement exhaust manifold gaskets on hand if your vehicle has high mileage. Q: How does this compare to OEM parts?A: Our components are engineered to solve the known failure points in the OEM emissions system. By eliminating problematic EGR coolers, valves, and restrictive exhaust components, you'll experience improved reliability, better fuel economy, and reduced maintenance costs. Q: What material are the block-off plates made from?A: Block-off plates are CNC-machined from 6061-T6 billet aluminum (or 304 stainless steel where noted) — far superior to OEM cast components that are prone to cracking and leaking under heat cycling. Q: Do you offer a warranty?A: Yes! All iFJF Direct products come with a satisfaction guarantee. If you have any issues with fitment or quality, contact our support team for a replacement or refund. Related Products iFJF 2013-2014 6.7L Cummins Dodge Ram Cab & Chassis Throttle Valve Cooler Diesel iFJF 2013-2014 6.7L Dodge Ram Cummins 3500 4'' Exhaust Tube Pipe/Cab & Chassis T iFJF 2013-2018 6.7L Cummins Diesel EGR Delete Kit for Cab & Chassis Dodge Ram iFJF 2013-2018 6.7L Dodge RAM 2500 3500 Cummins Diesel EGR Delete Cooler Throttl Related Guide Read our The TRUTH about EGR DELETES... Actual Science! for diesel performance insights, EGR system overview, and off-road tuning considerations.

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Replace your leaking, rusted factory up-pipes with the iFJF Heavy-Duty Polished Exhaust Up-Pipe Y-Pipe Assembly. The OEM up-pipes on the 6.0L Powerstroke are a well-known failure point — the accordion-style flex sections crack, gaskets blow out, and exhaust leaks rob your turbo of drive pressure. Our upgraded Y-pipe is constructed from T-304 stainless steel with built-in flex bellows that accommodate thermal expansion without cracking. TIG-welded and CNC machine-flanged for a leak-free seal that lasts. Key Features & Benefits T-304 Stainless Steel: Premium T-304 stainless steel construction resists rust and corrosion far better than the OEM mild steel pipes. Built-In Flex Bellows: Integrated flex sections absorb thermal expansion and engine movement, eliminating the cracking that plagues factory accordion joints. TIG Welded & CNC Flanged: Precision CNC-machined flanges ensure a perfect flat sealing surface. Full TIG welds provide superior strength. Increased Exhaust Flow: Mandrel-bent tubing with smooth internal walls reduces exhaust backpressure and improves turbo spool characteristics. Includes Gaskets & Hardware: Complete kit includes all necessary gaskets, bolts, and nuts for installation. Vehicle Compatibility Year Make Model Engine Notes 2003-2007 Ford F-250 Super Duty 6.0L Powerstroke V8 Up-Pipe Y-Pipe 2003-2007 Ford F-350 Super Duty 6.0L Powerstroke V8 Up-Pipe Y-Pipe 2003-2007 Ford F-450 Super Duty 6.0L Powerstroke V8 Up-Pipe Y-Pipe Technical Specifications Material T-304 Stainless Steel Manufacturing Mandrel Bent + TIG Welded + CNC Flanged Flex Sections Built-In Bellows-Type Installation Time 4-6 Hours (Professional Recommended) Installation Guide Installation requires moderate to advanced mechanical skills. The turbocharger must be removed to access the up-pipes. Remove turbo, downpipe, and old up-pipes. Clean all mounting surfaces thoroughly. Install the new Y-pipe with supplied gaskets, torquing bolts evenly to factory specifications. Reinstall the turbocharger with new mounting gaskets (recommended). DIY mechanics should plan a full weekend. Frequently Asked Questions Q: How do I know if my up-pipes are leaking?A: Signs include black soot around the up-pipe connections, a ticking or chirping sound under acceleration, reduced boost pressure, higher EGTs, and poor fuel economy. A visual inspection will usually reveal soot trails at leak points. Q: Do I need to remove the cab to install these?A: No. While cab-off makes access easier, these up-pipes can be installed cab-on. The turbocharger does need to be removed. Q: Will this fit an EGR-deleted truck?A: Yes. This Y-pipe is compatible with both stock and EGR-deleted 6.0L Powerstroke engines. Related Products 6.4L Powerstroke Heavy Duty Up-Pipe 6.0L EGR Delete + Intake Elbow Kit

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⚠️ FOR OFF-ROAD USE ONLY. This product is intended for off-road, racing, and competition vehicles not registered for highway use. Check your local, state, and federal regulations before purchase and installation. Not legal for sale or use on emission-controlled vehicles operated on public roads. Complete EGR System Solution for 1986-1995 Ford Vehicles The iFJF ER-0175 EGR Simulator Eliminator & Block Off Plate Kit provides a comprehensive solution for Ford truck and Mustang owners dealing with failing EGR systems. Ford's EGR (Exhaust Gas Recirculation) system was notoriously problematic on the 1986-1995 2.8L V6, 4.9L inline-6, and 5.0L V8 engines, causing rough idle, stalling, hesitation, and persistent check engine lights. Our kit combines a precision CNC-machined block off plate with an intelligent EGR simulator module to resolve all related issues while maintaining proper ECU operation. Why EGR Systems Fail on These Ford Engines The 1986-1995 Ford EGR system routes hot exhaust gases through the intake manifold to the EGR valve. Over time, carbon buildup clogs the EGR passages in the intake manifold, the EGR valve position sensor fails, the vacuum solenoid deteriorates, or the EGR valve diaphragm ruptures. These failures trigger diagnostic trouble codes P0400 through P0408, cause rough idle and hesitation, and often lead to failed emissions inspections. The iFJF ER-0175 addresses these issues at the source by eliminating the problematic components entirely. Vehicle Compatibility Make Model Years Engine Ford F-150 1986-1995 2.8L V6 / 4.9L I6 / 5.0L V8 Ford F-250 1986-1995 4.9L I6 / 5.0L V8 Ford Mustang 1986-1995 2.8L V6 / 5.0L V8 (302) Ford Bronco 1986-1995 4.9L I6 / 5.0L V8 (302) Technical Specifications Specification Detail Plate Material 6061-T6 Billet Aluminum Plate Finish CNC Machined, Anodized Simulator Type Digital Signal Emulator Connector Type OEM Ford EGR Position Sensor Plug Operating Voltage 12V DC (Vehicle Electrical System) Kit Includes Block Off Plate, EGR Simulator Module, Gasket, Mounting Hardware SKU ER-0175 Frequently Asked Questions Q: What vehicles does this EGR delete kit fit?A: This EGR simulator and block off plate kit fits 1986-1995 Ford F-150, F-250, Mustang, and Bronco with 2.8L V6, 4.9L inline-6, and 5.0L/302 V8 engines. Please verify your engine code before ordering. Q: Will this kit eliminate my check engine light?A: Yes, the included EGR simulator sends the correct position sensor signal to the ECU, preventing EGR-related diagnostic trouble codes (P0400-P0408) that typically appear after removing the EGR system. Q: What is included in the kit?A: The complete kit includes a CNC-machined billet aluminum block off plate, digital EGR simulator module with plug-and-play wiring harness, high-temperature gasket, stainless steel mounting hardware, and detailed installation instructions. Q: How long does installation take?A: Typical installation takes 30-45 minutes with basic hand tools. The block off plate installs directly where the EGR valve mounts to the intake manifold, and the simulator module plugs into the factory EGR electrical connector. Q: Will this affect fuel economy or engine performance?A: The iFJF simulator maintains the correct feedback loop with the ECU, so fuel maps and ignition timing are not negatively affected. You should experience no degradation in fuel economy or performance when properly installed. Related Products iFJF Ford 1986-1995 F150-F350 EGR Simulator Block Off Kit iFJF Ford F150-F250 V8 EGR Delete with Exhaust Header Kit iFJF Camaro Firebird L98 305 TPI EGR Block Off Delete Kit Blog Resources EGR System Guide & Installation Resources iFJF Product Updates & Performance Tips FOR OFF-ROAD USE ONLY. Not legal for use on emission-controlled motor vehicles operated on public highways.

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⚠️ FOR OFF-ROAD USE ONLY. This product is intended for off-road, racing, and competition vehicles not registered for highway use. Check your local, state, and federal regulations before purchase and installation. Not legal for sale or use on emission-controlled vehicles operated on public roads. Complete EGR Delete & Exhaust Header Kit for Ford F-Series V8 The iFJF ER-0210 is the ultimate upgrade package for 1987-1996 Ford F-150, F-250, and Bronco owners looking to eliminate EGR system problems while simultaneously upgrading their exhaust system. This comprehensive kit combines our EGR simulator and block off plate technology with a set of performance exhaust headers, giving you both a permanent solution to EGR-related issues and a significant boost in horsepower and torque. Whether your factory exhaust manifolds are cracked, your EGR system is causing drivability problems, or you're building a performance-oriented off-road truck, the ER-0210 delivers everything you need in one box. Why Upgrade Your Exhaust and Delete EGR Together On the 1987-1996 Ford 302 and 351W V8 engines, the factory exhaust manifolds are cast iron units that are heavy, restrictive, and prone to cracking (especially on the passenger side). Simultaneously, the EGR system routes exhaust gases through passages that eventually clog with carbon. By addressing both systems at once, you eliminate the two most common sources of exhaust-related problems on these trucks: cracked manifolds causing exhaust leaks, and clogged/leaking EGR systems causing rough running and check engine codes. The performance headers improve exhaust flow, while the EGR simulator keeps the ECU happy without the problematic EGR hardware. Vehicle Compatibility Make Model Years Engine Ford F-150 1987-1996 5.0L 302 V8 / 5.8L 351W V8 Ford F-250 1987-1996 5.0L 302 V8 / 5.8L 351W V8 Ford Bronco 1987-1996 5.0L 302 V8 / 5.8L 351W V8 Technical Specifications Specification Detail Header Primary Tube Diameter 1-5/8" Header Collector Size 3" Header Material Heavy Gauge Steel Header Finish High-Temp Black Paint Port Shape Round (Matches OEM Ford V8 Ports) Flange Thickness 3/8" Laser-Cut Steel Block Off Plate Material 6061 Billet Aluminum Simulator Type Digital EGR Signal Emulator Kit Includes Headers, EGR Simulator, Block Off Plate, Gaskets, Hardware SKU ER-0210 Frequently Asked Questions Q: What does this complete kit include?A: This comprehensive kit includes a pair of performance exhaust headers, EGR block off plates, digital EGR simulator module, header gaskets, collector gaskets, manifold mounting hardware, and step-by-step installation instructions. Everything needed for a complete installation. Q: Which Ford engines does this kit fit?A: This kit is designed for 1987-1996 Ford F-150, F-250, and Bronco with the 5.0L (302) and 5.8L (351W) V8 engines. It covers both 2WD and 4WD models. Please verify your engine code before ordering. Q: Will the EGR simulator prevent a check engine light?A: Yes, the included EGR simulator module connects to the factory EGR valve position sensor connector and provides the correct feedback signal to the Ford ECU, preventing EGR-related diagnostic codes and eliminating the check engine light. Q: Do the headers improve performance?A: Yes, replacing the restrictive factory cast iron exhaust manifolds with these performance headers improves exhaust scavenging, reduces backpressure, and typically adds 10-20 horsepower and 15-25 lb-ft of torque on a stock 302 or 351W engine. Results are enhanced when paired with a free-flowing exhaust system. Q: Can I install this kit myself?A: The installation requires intermediate mechanical skills and typically takes 4-6 hours. You'll need a comprehensive socket set, penetrating oil (for rusty manifold bolts), and potentially a torch for stubborn fasteners. Professional installation is recommended if you're not comfortable with exhaust work. Related Products iFJF Ford 1986-1995 EGR Simulator Block Off Plate Kit iFJF Ford F150-F350 EGR Simulator Eliminator Kit iFJF Ford F150-F350 Fuel Tank Selector Valve F1UZ9B263B Blog Resources Exhaust & EGR System Installation Guides iFJF Performance News & Product Spotlights FOR OFF-ROAD USE ONLY. Not legal for use on emission-controlled motor vehicles operated on public highways.

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Product Overview Upgrade your 2013-2018 Dodge Ram 6.7L Cummins with this professional-grade egr delete. Designed for the Ram 3500/4500/5500 Cab & Chassis, this kit delivers improved engine performance, reduced maintenance issues, and enhanced reliability. Whether you're a professional diesel mechanic or a DIY enthusiast, our precision-engineered components provide a bolt-on solution for your Dodge Ram truck. ⚠️ Off-Road Use Only: This product is intended for off-road and competition use only. Please check your local, state, and federal regulations before purchasing and installing emissions-related components. Key Features Precision Fit: Engineered specifically for 2013-2018 Dodge Ram 6.7L Cummins Ram 3500/4500/5500 Cab & Chassis — direct bolt-on installation with no modifications required. Heavy-Duty Construction: Built with industrial-grade materials to withstand extreme temperatures and pressures in high-performance diesel applications. Complete Kit: Includes all necessary hardware — gaskets, bolts, block-off plates, and installation components for a straightforward install. Performance Gains: Eliminates common failure points in the OEM EGR/exhaust system, improving exhaust flow, reducing EGTs (Exhaust Gas Temperatures), and enhancing throttle response. Corrosion Resistant: All components feature corrosion-resistant finishes to withstand road salt, moisture, and extreme weather conditions. Compatibility Year Make Model Engine 2013 Dodge/Ram 3500/4500/5500 Cab & Chassis 6.7L Cummins Diesel 2014 Dodge/Ram 3500/4500/5500 Cab & Chassis 6.7L Cummins Diesel 2015 Dodge/Ram 3500/4500/5500 Cab & Chassis 6.7L Cummins Diesel 2016 Dodge/Ram 3500/4500/5500 Cab & Chassis 6.7L Cummins Diesel 2017 Dodge/Ram 3500/4500/5500 Cab & Chassis 6.7L Cummins Diesel 2018 Dodge/Ram 3500/4500/5500 Cab & Chassis 6.7L Cummins Diesel Why Choose iFJF Direct? Quality Assurance: Every component undergoes rigorous quality control inspection before shipping. Expert Support: Our diesel specialists know 6.7L Cummins trucks inside out — installation help is just a message away. Frequently Asked Questions Q: Is this kit compatible with my 2013 Dodge Ram Ram 3500/4500/5500 Cab & Chassis?A: Yes! This kit is designed as a direct bolt-on for 2013-2018 Dodge Ram 6.7L Cummins Ram 3500/4500/5500 Cab & Chassis. No modifications are required for installation on stock vehicles. Q: What tools do I need for installation?A: Basic hand tools including socket set (8mm-19mm), torque wrench, flathead and Phillips screwdrivers, and penetrating oil for rusted fasteners. Most experienced DIY mechanics can complete the installation in 2-4 hours. Q: Will this delete kit trigger a check engine light (CEL)?A: This is a hardware-only kit. For complete functionality, appropriate ECU tuning is recommended to prevent DTCs (Diagnostic Trouble Codes). Professional tuning services are available from third-party providers. Q: Are gaskets and hardware included?A: Yes — all necessary gaskets, bolts, block-off plates, and mounting hardware are included in the kit. We recommend having replacement exhaust manifold gaskets on hand if your vehicle has high mileage. Q: How does this compare to OEM parts?A: Our components are engineered to solve the known failure points in the OEM emissions system. By eliminating problematic EGR coolers, valves, and restrictive exhaust components, you'll experience improved reliability, better fuel economy, and reduced maintenance costs. Q: What material are the block-off plates made from?A: Block-off plates are CNC-machined from 6061-T6 billet aluminum (or 304 stainless steel where noted) — far superior to OEM cast components that are prone to cracking and leaking under heat cycling. Q: Do you offer a warranty?A: Yes! All iFJF Direct products come with a satisfaction guarantee. If you have any issues with fitment or quality, contact our support team for a replacement or refund. Related Products iFJF 2013-2014 6.7L Cummins Dodge Ram Cab & Chassis Throttle Valve Cooler Diesel iFJF 2013-2014 6.7L Dodge Ram Cummins 3500 4'' Exhaust Tube Pipe/Cab & Chassis T iFJF 2013-2018 6.7L Dodge RAM 2500 3500 Cummins Diesel EGR Delete Cooler Throttl iFJF 2013-2018 6.7L Dodge Ram 2500 3500 Turbo Diesel Generic 4'' Exhaust Tube Pi Complete Kit Recommendation Complete Delete Kit — Includes 4" Exhaust Pipe Need the full setup? The complete EGR + Cooler + Throttle Valve Delete Kit with 4" exhaust pipe covers your 2013-2014 Ram 3500/4500/5500 Cab & Chassis in one box. View Complete Kit with 4" Exhaust Pipe

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Product Overview The EGR Delete Kit & Exhaust Cap for 1996-2004 Ford Mustang is purpose-built for the Modular V8 platform that defined the SN95 and New Edge eras. Compatible with 4.6L 2V GT, 4.6L 4V SVT Cobra, and 5.4L GT500 engines, this kit eliminates the Exhaust Gas Recirculation system that introduces hot exhaust gases and carbon deposits into your intake — robbing power, fouling the throttle body, and increasing intake air temperatures. For off-road/competition use only. Key Features Complete EGR Block-Off Solution: Seals the EGR valve port on the intake manifold, the EGR tube port on the exhaust manifold, and the EGR vacuum port on the throttle body — three-point seal for a clean delete. CNC Billet 6061-T6 Aluminum Plates: Precision-machined block-off plates with laser-cut gaskets — no warping, no exhaust leaks. Steel Exhaust Cap: High-temperature steel cap for the exhaust manifold EGR tube port. Won't crack or leak under sustained exhaust gas temperatures (1,200°F+). Cleaner Intake System: No more exhaust soot and oily carbon deposits coating your throttle body, IAC valve, and intake manifold. Better idle quality and throttle response. Reduced Intake Air Temps: Stopping 500°F+ exhaust gases from entering the intake manifold lowers IATs — critical for supercharged and nitrous applications. Compatibility Year Make Model Engine 1996-2004 Ford Mustang GT (2V) 4.6L Modular V8 SOHC 1996-1998 Ford Mustang SVT Cobra (4V) 4.6L Modular V8 DOHC 1999-2001 Ford Mustang SVT Cobra (4V) 4.6L Modular V8 DOHC 2003-2004 Ford Mustang SVT Cobra (4V Supercharged) 4.6L Modular V8 DOHC SC 2005-2006 Ford Mustang GT500 (4V Supercharged) 5.4L Modular V8 DOHC SC Installation Notes ⚠️ Tuning Required: ECU reflash necessary to disable EGR DTCs. SCT X4, DiabloSport, or HP Tuners compatible. ⚠️ Off-Road Only: Not emissions-legal for on-road use in the United States. Installation time: 2-3 hours with basic hand tools. EGR tube removal on the exhaust manifold requires penetrating oil — these bolts are often seized after 20+ years. Frequently Asked Questions Q: Does this require a tune?A: Yes. Removing the EGR system on 1996-2004 Mustang Modular V8 engines will trigger a check engine light (P0401/P0402). You will need an SCT, DiabloSport, or custom tune to disable EGR-related DTCs. This kit includes hardware only.Q: Will this fit my 2003 Mustang GT 4.6L?A: Yes. This kit fits all 1996-2004 Mustang GT (2V), SVT Cobra (4V), and GT500 models with the 4.6L and 5.4L Modular V8 engines. Covers both SN95 (1996-1998) and New Edge (1999-2004) platforms.Q: What's included in the kit?A: Includes: EGR valve block-off plate (billet 6061-T6 aluminum), EGR tube exhaust manifold cap (steel), throttle body EGR port cap, all gaskets, and mounting hardware. Complete bolt-on kit.Q: Is this legal for street use?A: No. This EGR delete kit is for OFF-ROAD / COMPETITION USE ONLY. Removing emissions equipment from on-road vehicles is prohibited under EPA and CARB regulations. Check local laws before purchasing.

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Overview This Complete EGR Delete Kit eliminates the exhaust gas recirculation system on 1986-1995 Ford F-Series trucks and Broncos, removing a common failure point on high-mileage Ford pushrod engines. The kit includes precision-machined block-off plates and an exhaust manifold cap — everything needed to cleanly remove the EGR valve, EGR tube, and related vacuum components. By blocking exhaust gas from re-entering the intake manifold, this kit eliminates carbon buildup on intake valves, restores crisp throttle response, and simplifies the engine bay. ⚠️ Off-Road / Competition Use Only: EGR removal disables a federally mandated emissions control system. This product is intended exclusively for off-road vehicles, competition vehicles, and vehicles not registered for highway use. Not legal for sale or use in California or other states with emissions testing requirements. Key Features Complete Kit: EGR valve block-off plate + exhaust manifold cap + gaskets + hardware Precision CNC Machined: 6061-T6 billet aluminum plates with exact OEM port dimensions Stops Carbon Buildup: No more exhaust soot coating your intake manifold and valves Cleaner Engine Bay: Eliminates EGR valve, vacuum solenoid, and tubing — easier maintenance access Broad Ford Coverage: 2.8L V6, 4.9L I6, 5.0L V8, 5.8L V8, 7.5L V8 (1986-1995) Includes Exhaust Manifold Cap: Seals the EGR port on the exhaust side — no leaks, no welding Compatibility Table Brand Model Engine Year Range Ford F-150 4.9L I6 / 5.0L V8 / 5.8L V8 1986-1995 Ford F-250 4.9L I6 / 5.0L V8 / 5.8L V8 / 7.5L V8 1986-1995 Ford F-350 5.8L V8 / 7.5L V8 1986-1995 Ford Bronco 4.9L I6 / 5.0L V8 / 5.8L V8 1986-1995 Ford Ranger 2.8L V6 1986-1988 Specifications Spec Value Material 6061-T6 Billet Aluminum Finish Natural / Anodized Includes EGR Block-Off Plate, Exhaust Manifold Cap, Gaskets, Stainless Hardware Installation Bolt-on — no welding required Compliance For Off-Road / Competition Use Only Benefits of EGR Delete Eliminates Intake Carbon: EGR recirculates sooty exhaust into the intake, building carbon deposits over time. Removing it keeps your intake clean. Improved Throttle Response: Without exhaust gas diluting the intake charge, combustion is more efficient — especially at part throttle. Lower Intake Air Temps: Hot exhaust gas raises intake temperatures; blocking it helps maintain charge density. Simplified Diagnostics: Failed EGR valves cause rough idle, stalling, and check engine codes. Removal eliminates the variable. Installation Notes Basic hand tools required. Estimated install time: 1-2 hours. Includes detailed instructions. EGR valve removal may trigger a check engine light on OBD-I (pre-1996) vehicles — this is expected and does not affect driveability. Professional installation recommended. FAQ Q: Is this kit legal for street use?A: No. EGR removal disables a federally required emissions control system. This kit is for off-road vehicles, competition/race vehicles, and vehicles not registered for highway use only. Not CARB compliant — not for sale or use in California. Q: Will this cause a check engine light?A: On OBD-I vehicles (pre-1996), the check engine light may illuminate but does not affect engine operation. On OBD-II vehicles (1996+), EGR delete requires ECU tuning to prevent a persistent CEL and potential limp mode. Q: Does this fit the 5.0L HO Mustang engine?A: This kit is designed for truck intake manifolds (F-150/Bronco). The Mustang 5.0L HO uses a different EGR configuration. Check fitment before ordering. Q: What gaskets are included?A: The kit includes both the EGR valve block-off gasket and the exhaust manifold cap gasket. Both are high-temperature graphite composite rated for exhaust temperatures.

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Product Overview The EGR Simulator & Block Off Plate Kit delivers a complete two-component solution for Ford owners battling persistent EGR system failures on 1986-1995 trucks and Mustangs. Unlike basic block-off plate kits that trigger a permanent check engine light, this kit includes an electronic EGR simulator module that prevents P0401/P0402 DTCs — no ECU tuning required. Compatible with 2.8L V6, 4.9L I6, and 5.0L V8 engines across F-150, F-250, Bronco, and Mustang platforms. For off-road/competition use only. What's Included EGR Simulator Module: Solid-state electronic module that emulates the EGR valve position sensor signal — prevents CEL without tuning. CNC Billet 6061-T6 Block-Off Plate: Precision-machined aluminum plate with laser-cut gasket. Seals the EGR valve port on the intake manifold. Exhaust Manifold Block-Off: Steel plate for EGR tube port on the exhaust manifold. Vacuum Line Cap: Seals the EGR vacuum control line at the solenoid. Complete Hardware Kit: Grade 10.9 bolts, washers, gaskets, and wiring connectors. Key Benefits No CEL, No Tune: The simulator prevents diagnostic trouble codes — your dash stays clean without ECU reflash costs. Cleaner Intake: Eliminates exhaust carbon buildup in the intake manifold and throttle body — common on high-mileage 4.9L and 5.0L engines. Simplified Vacuum System: EGR delete removes a major vacuum leak source — the EGR valve diaphragm on 30-year-old Fords is almost always ruptured. Passes Visual (Simulator Hidden): The compact simulator module tucks behind the intake manifold for a clean installation. Compatibility Year Make Model Engine 1986-1995 Ford F-150 4.9L I6 / 5.0L V8 / 2.8L V6 1986-1995 Ford F-250 4.9L I6 / 5.0L V8 1986-1995 Ford Bronco 4.9L I6 / 5.0L V8 1986-1995 Ford Mustang 2.8L V6 / 5.0L V8 Important Notes ⚠️ OFF-ROAD / COMPETITION USE ONLY — Not certified for on-road emissions compliance. ⚠️ Basic Wiring Required — Two-wire splice at the EGR position sensor connector. Soldering iron or weatherproof crimp connectors recommended. Installation time: 1.5-2 hours including wiring. Exhaust manifold bolts may require penetrating oil pre-treatment. Frequently Asked Questions Q: Does this kit eliminate the check engine light?A: Yes. The included EGR simulator module sends the correct voltage signal to the ECU, preventing the P0401 (EGR insufficient flow) and related DTCs from triggering. Unlike block-off plates alone, this kit includes both the simulator and the plates — a complete solution.Q: What engines does this kit cover?A: This kit is compatible with 1986-1995 Ford F-150, F-250, Bronco, and Mustang with: 2.8L V6, 4.9L (300) I6, and 5.0L (302) V8 engines. Covers the full OBS Ford truck lineup and Fox Body/SN95 Mustang platforms.Q: Is this plug-and-play?A: The block-off plates are bolt-on. The simulator module requires splicing two wires at the EGR valve position sensor connector — basic electrical skills (crimp or solder) are needed. Complete wiring instructions included.Q: Does this work with a factory ECU (no tune)?A: Yes. This is the key advantage over EGR delete-only kits. The simulator module prevents the check engine light without requiring an aftermarket ECU tune. Your factory ECU continues to receive the expected EGR position feedback signal.

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